We Engineer Great Experiences

Craft exceptionally engineered products that inspire delight and loyalty in your customers. We bring design, form and vision to life using creativity and established engineering principles.

How Zetsy Can Help

Our purpose-built in-house teams and extended resource pools are headed by some of the most creative and experienced product development experts in the business. Whether we are augmenting your internal team or truly owning the innovation and development process, our customers trust us to get the job done.

Product Engineering is what we love to do. We focus the practice, attracting and hiring resources, and training and investments, on being the best flat-rate product engineering platform in the World.

We sweat the small stuff, so you don't have to!

Flexible and Scalable

No Contracts. Fixed Monthly Rate. No Hidden Costs. Scale Up or Down as you go.

Talent Delivers

Battle tested professionals that appreciate form and design, will engineer the product to meet business objectives

Collaborative

Breathe easy with our process and protocol to both share visual information on technical choice, and maintain an accessible decision history

Feature library

Over 20 years, we built a 3D CAD library of over 1000 products or features, across materials and processes. Speed up engineering with assurance

Hardware liaison and DFMA, and liaison with ODM for high end wearable

Supported Inventor POC to scale production engineering, and ramp-up liaison

Supported Inventor from POC to scale production engineering and market success.

POC to Performance and Production Engineering of semi-automated beverage and brew dispensing machine

Design to Production Engineering of India’s first home grown Dental X-Ray

Design, material selection and Value-based manufacturing engineering for For-Profit Social Impact Enterprise

How The Process Works

1

Design Evaluation
Our process starts by establishing a detailed and shared understanding of the project. We gather inputs, brainstorm approaches to technical design. The precise definition of the requirements is re-captured in the updated product requirement document, and feature priority matrix.
2

ID Integration + Re-configuration
On 3D CAD, we develop a complete system layout with integrated ID, part break-up, electrical components, and assembly methods consistent with the manufacturing strategy. Mechanism and Kinematic engineering will be iterated over during this step. We may evaluate several options here. Each is objectively evaluated against the feature priority matrix
3

Evaluation + Prototyping
We iterate and build prototypes to test critical functions. Mechanical prototypes cover kinematics and mechanisms, structure, usability, integration and interference check for hardware and components. Later versions of prototypes are used to evaluate mechanical fit, and aesthetic finish. All prototypes created through our network of fabricators in India, China and Taiwan. Expect this to be the longest phase.
4

Refine + Document
Based on the feedback from prototype evaluation, we execute detailed design and documentation of parts and assemblies for mass production processes. This phase ends in a package release to production tooling, including 3D CAD geometry, 2D documentation, and a bill of materials. For regulated products, we recommend additional prototypes here that can be sent for pre-compliance trials. Steps 3 and 4 take the longest in development.
5

Ramp-Up
We tightly collaborate with manufacturers to review tooling, samples and tests to get to full production. Expect several iterations and refinements in tooling (T0 to T4) as the tool is refined for improved production yields and product quality. We can stay on the program to assess partner quality management systems, and resolve design related issues, for as long as you like.
Previous
Next
1

Design Evaluation
Our process starts by establishing a detailed and shared understanding of the project. We gather inputs, brainstorm approaches to technical design. The precise definition of the requirements is re-captured in the updated product requirement document, and feature priority matrix.
2

ID Integration + Re-configuration
On 3D CAD, we develop a complete system layout with integrated ID, part break-up, electrical components, and assembly methods consistent with the manufacturing strategy. Mechanism and Kinematic engineering will be iterated over during this step. We may evaluate several options here. Each is objectively evaluated against the feature priority matrix
3

Evaluation + Prototyping
We iterate and build prototypes to test critical functions. Mechanical prototypes cover kinematics and mechanisms, structure, usability, integration and interference check for hardware and components. Later versions of prototypes are used to evaluate mechanical fit, and aesthetic finish. All prototypes created through our network of fabricators in India, China and Taiwan. Expect this to be the longest phase.
4

Refine + Document
Based on the feedback from prototype evaluation, we execute detailed design and documentation of parts and assemblies for mass production processes. This phase ends in a package release to production tooling, including 3D CAD geometry, 2D documentation, and a bill of materials. For regulated products, we recommend additional prototypes here that can be sent for pre-compliance trials. Steps 3 and 4 take the longest in development.
5

Ramp-Up
We tightly collaborate with manufacturers to review tooling, samples and tests to get to full production. Expect several iterations and refinements in tooling (T0 to T4) as the tool is refined for improved production yields and product quality. We can stay on the program to assess partner quality management systems, and resolve design related issues, for as long as you like.
Previous
Next

How We Do Things Better

At Zetsy, you don’t hire engineers. You request a continuous battery of engineering tasks. We take ownership of each task. You make unlimited requests for revisions till the product or project objectives are met. 

Maintain and Refine the ID through development and manufacturing, while improving mechanical integrity and manufacturability

  • Component configuration studies
  • Design feasibility review
  • Ergonomics and fit prototyping
  • Complex CAD surfacing, C3 continuity
  • Creative assembly and finish strategies

Maintain and Refine the ID through development and manufacturing, while improving mechanical integrity and manufacturability

  • Component configuration studies
  • Design feasibility review
  • Ergonomics and fit prototyping
  • Complex CAD surfacing, C3 continuity
  • Creative assembly and finish strategies

Are you stuck on a highly constrained technical problem and can’t figure out how to solve it? We develop clever, elegant, and robust mechanical concepts to solve difficult engineering problems. We can review your design at any point in your process and deliver key feedback and design recommendations. Send us a download of your technical challenge and our engineering and design teams will dive in and get you solutions quickly 

  • Mechanism design
  • Component packaging studies
  • Mechanical product architecture
  • Functional Decomposition
  • Intellectual Property Creation
  • Technical Feasibility Studies
  • Material Selection
  • Structural design (no analysis)

Are you stuck on a highly constrained technical problem and can’t figure out how to solve it? We develop clever, elegant, and robust mechanical concepts to solve difficult engineering problems. We can review your design at any point in your process and deliver key feedback and design recommendations. Send us a download of your technical challenge and our engineering and design teams will dive in and get you solutions quickly 

  • Mechanism design
  • Component packaging studies
  • Mechanical product architecture
  • Functional Decomposition
  • Intellectual Property Creation
  • Technical Feasibility Studies
  • Material Selection
  • Structural design (no analysis)

If you market products to the healthcare, aerospace, oil & gas, and other highly regulated industries, you have no room for error, and the customer and regulatory requirements are extreme and unforgiving.  

have the know-how to develop these types of mission critical products to meet safety, regulatory, usability, functional, and manufacturing requirements. We will support your team with 

  • Verification & Validation plans and execution
  • Client QMS support
  • IEC 60601-1 safety requirements
  • Coordinating pre-clinical trials with IBUs
  • Coordinate Short-run builds for clinical trials
  • Liaison with ISO certified suppliers and testing labs
  • Biocompatible material selection
  • Production Level Drawings

If you market products to the healthcare, aerospace, oil & gas, and other highly regulated industries, you have no room for error, and the customer and regulatory requirements are extreme and unforgiving.  

have the know-how to develop these types of mission critical products to meet safety, regulatory, usability, functional, and manufacturing requirements. We will support your team with 

  • Verification & Validation plans and execution
  • Client QMS support
  • IEC 60601-1 safety requirements
  • Coordinating pre-clinical trials with IBUs
  • Coordinate Short-run builds for clinical trials
  • Liaison with ISO certified suppliers and testing labs
  • Biocompatible material selection
  • Production Level Drawings

We use the latest CAD tools and deep knowledge of many manufacturing processes to develop tool-ready data for custom mechanical and electrical components. Get support on. 

  • Top-down driven 3D CAD Data
  • Schematics and layouts for Hardware
  • Design for Manufacturing and Assembly for Plastics
  • Design for Manufacturing and Assembly of Sheet Metal
  • Design for Manufacturing and Assembly of pressure die cast parts for small devices
  • Engineering Reviews
  • Assembly fixture design
  • 2D Drawings
  • Tolerance Analysis and GD&T
  • BOMs and assembly instructions

We use the latest CAD tools and deep knowledge of many manufacturing processes to develop tool-ready data for custom mechanical and electrical components. Get support on. 

  • Top-down driven 3D CAD Data
  • Schematics and layouts for Hardware
  • Design for Manufacturing and Assembly for Plastics
  • Design for Manufacturing and Assembly of Sheet Metal
  • Design for Manufacturing and Assembly of pressure die cast parts for small devices
  • Engineering Reviews
  • Assembly fixture design
  • 2D Drawings
  • Tolerance Analysis and GD&T
  • BOMs and assembly instructions

Every vendor has a unique set of capabilities and preferences. We work closely with them to play to their strengths where possible and offer creative resolutions as needed. 

  • Preparation of RFQ packages
  • Vendor capability evaluation
  • Prototype vendor management
  • DFM/DFA negotiations
  • Engineering sample reviews
  • Tooling design and part sample review
  • Mechanical test oversight
  • Onsite production ramp support

Every vendor has a unique set of capabilities and preferences. We work closely with them to play to their strengths where possible and offer creative resolutions as needed. 

  • Preparation of RFQ packages
  • Vendor capability evaluation
  • Prototype vendor management
  • DFM/DFA negotiations
  • Engineering sample reviews
  • Tooling design and part sample review
  • Mechanical test oversight
  • Onsite production ramp support

From time to time, We take on specific short to long term activities in 

  • Sustainable eco-friendly material replacement
  • Prepare documentation for Patent Application
  • Prepare documentation for Safety Compliance Application
  • Write technical instruction manuals
  • Supplier Technical Evaluation

Every vendor has a unique set of capabilities and preferences. We work closely with them to play to their strengths where possible and offer creative resolutions as needed. 

  • Advise on sustainable eco-friendly packaging materials
  • Prepare documentation for Patent Application
  • Prepare documentation for Safety Compliance Application
  • Write technical instruction manuals
  • Supply Chain Evaluation

Why You Should Outsource Development

The main reasons our customers outsource some or all of their development. 

  • Save time and money
  • Perfect match to Augment internal team
  • Realize a chosen design to production
  • Work with a team mentored by people who have “done it all before”
  • Find time to focus on growth
  • Find time to focus on fresh R&D
  • On Demand: Extended, international, prescreened team, Available when you need us

Let’s Get You Ready to Start

Continuous Product Development

Get the Award Winning Team that works for 9-figure brands, at a fraction of the cost 

Starts at

$2999/mo

See More Plans

Join the growing number of businesses that gets their work done on demand with a crack international team 

Are you a small business looking for a special price? We’d like to get to know you better. 

Get In Touch

Still Have any Questions ?

We understand this could be a big decision for you. We would love to hear from you.
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©Copyright 2012-2021 Bang Studio Private Limited

Zetsy was established in 2012 and is the largest provider of unlimited product development services in the known universe

©Copyright 2012-2021 Bang Studio Private Limited

Zetsy was established in 2012 and is the largest provider of unlimited product development services in the known universe